Tools for industrial development of China’s status quo
1. The status quo and gap
From abroad, the operational features of modern tools of industrial and service standards to control the status quo of China’s Tool Industry, had to admit such a reality, and my tools are still holding the overall level of industry standard tool in the traditional stage of development. From the previous introduction of modern tools for business to measure the five characteristics of the development tools for enterprises of China’s status quo, apparently will get such an objective conclusion. This article is no longer have to make a specific analysis. So, here created a new problem, as traditional tools such as China’s current business in foreign countries two decades ago have been eliminated, why in the country can survive. The answer is simple, the overall level of China’s manufacturing industry is relatively backward, the demand for modern and efficient tool is not pressing. Almost a decade, a number of emerging manufacturing industries such as: cars, aerospace, mold, IT industry, home appliances and so on, already there is an urgent need of modern tools. But it is now is not the overall size of about a year more than 100 million U.S. dollars, not more than 10 billion yuan in aggregate demand in the domestic knives accounted for about 15%. But this part of the development momentum is very strong. A continuous recovery in the last three years China’s manufacturing industry, domestic tools of traditional business tools, sales rose 15 ~ 20%, while the multinational corporations in China’s tool sales, an increase of up to 40 ~ 60%. This shows that the pace of modernization of China’s manufacturing industry has accelerated the demand in the new, modern and efficient tool in the proportion of greatly increased. General tool for enterprises should be noted that the manufacturing sector to leave behind the traditional tools viability of enterprises has become increasingly small.
2. The main reason behind the development of
a. the development of modern tool industry lack of understanding of the necessity and urgency.
Tool of state-owned enterprises in China large and medium enterprises, long-term planned economy under the conditions of the production fits the standardization of tools, in short supply, benefits are good. Over many years, forming a rigid inertia. Thus, a tool industry in developed countries carry out major restructuring, big change, big wave of improvement, China’s Tool Industry unmoved, continue to maintain the existing production patterns. This inertia of thinking is the main reason for underdevelopment. Of course, the domestic manufacturing of high quality and efficient tool demand is not strong, but also the existence of the external reasons for such thinking. Second, the industry of modern tools for industrial development is to continuously improve the efficiency of the manufacturing sector to meet the pursuit of knowledge not in place.
Because of this understanding is not in place, so that the modernization of China’s Tool Industry take a lot of detours. Over the past decade of China’s tools for business or the introduction of many advanced technology and equipment, such as various types of cutting tools, high-speed grinding technology and equipment as a whole, PVD, CVD coatings and equipment, various types of multi-Axis Cnc tool grinder, machining center etc., but the equipment is almost without exception, been the standard tool used in the production line, continuing to produce size-fits-standardized tool, with predictable results, not only failed to enterprises to increase efficiency, but to the enterprise adds a heavy debt, and even the enterprise bankrupt. Until recent years, some enterprises have been forced changes in the market there is no way out and only when thought to change the monotony of the standard production model, the focus shifted to the special needs of the emerging manufacturing sector to provide services has been widely welcomed by customers. Some companies a decade ago the introduction of equipment, standardized production line from the pull-out, to be adapted to form the production of special tools steps, in improving the quality of service is making a big effort and immediately benefit greatly increased. Therefore, a shift in attitudes and understanding in place, is to promote the modernization of China’s Tool Industry primary factor.
b. on the modern tools industry “high starting point, large investment scale, internationalization” of the development characteristics of lack of knowledge, input intensity is too low, also affected development.
Manufacturing development of modern tools, the urgency and difficulty, not actually for the profession and the competent decision-making departments recognized and accepted. Reflected in the “Tenth Five-Year” period requirements of the development tool, the general proposal and supporting the development of CNC machining, there is no effective measures to follow up. “Tenth Five-Year” period, tools, technical transformation of enterprises one of the largest project of 1.2 billion yuan, it took three years finally implemented, is very difficult.
From an economic point of view of globalization, this 120 million (equivalent to 14.5 million U.S. dollars) for the establishment of a modern tool for enterprises, are utterly inadequate. A tool for the international giant, whose assets exceed the mainframe industry abound. As many as billions of dollars, there are also hundreds of millions of dollars less. Recently, the international instrument for the industry, I and II giants, Sweden, Sandvik and Kennametal companies from the United States decided to withdraw from tool industry in the hands of the United States Milacron groups, respectively, at preferential prices and Widia acquisition of Valenite Tool Tool Company, have spent 170 million U.S. dollars about. This two-year sales to reach more than 200 million U.S. dollars each tool for enterprises, is only a number of large multinational Tools Group subsidiaries, one only.
From the industry-wide structure, to form a small number of large and strong, a large number of small but reasonable pattern. However, from the overall perspective, the 10 ~ 1.5 billion yuan one of the few leaders of the investment scale of the minimum threshold. Without such input intensity, chipping away and can not build a real sense of the modern tools industry, but also can not meet the development needs of China’s modern manufacturing.
c. non-standardized market environment affected the industrial modernization of China’s tools for the healthy development of
At present, market-oriented reforms in our country’s transition process, some places do not pay attention to establish a standard market order, as long as the corporate money to be made, the Government can tax income, the state’s resources policy, industrial policy, environmental policy on the one side, put aside the sustainable development strategy, in which the external environment under the influence of tool material has given rise to the total expansion of quality. Low-grade tools for the total product out of control, shoddy, low prices, fake and shoddy intensified. In 2001, China produced 880 million high-speed steel cutting tools (the Association statistics), the developed countries, production in Japan was 10 times that year. However, sales in Japan is only one-third of the price of each tool is only one-thirtieth of Japan. This kind of waste of resources, the cost of damage to the environment, to obtain short-term interests of the business practices and international tools for development of the industry trends run counter to the healthy development of China’s Tool Industry has also created a great disturbance, therefore, as a tool to create a modern industrial and regulated market environment, it is a pressing matter. Enterprises are often powerless in this regard, the Government should assume the primary responsibility for regulating the market.
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